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The Colines Polycast is a high-capacity multi-layer cast film extrusion line featuring 5 extruders with up to 1100 kg/hour output capacity. Designed for CPP and CPE film production with advanced computer-controlled die system and automatic winding capabilities.

Manufacture & model: Colines Polycast Materials to be processed: CPP and CPE (With EVOH) Extruders: Number of extruders: 4. Layers: 5 Film structure: ABCBD/BBACD(Through Selector Plug) Extruder 1/3/4 Layer ref: D/C/A respectively. ✓ Screw diam 1: 90mm L/D30, ✓ Max throughput capacity: – output 200 kg/h ✓ 4 component DOTECO gravimetric dosing Module with vacuum feeders. ✓ max screw rpm 132.3 ✓ AC motor 102 kW, liquid cooled with flexible transmission joint and encoder for speed control. Extruder 2 Layer ref: B ✓ Screw diam 2: 140mm L/D30 ✓ Max throughput capacity: – output 700 kg/h ✓ 5 comp DOTECO gravimetric dosing Module with vacuum feeders ✓ Max screw rpm 112.5 -AC motor 276 kW, liquid cooled with flexible transmission joint and encoder for speed control. Die: Flat die type CLOEREN/USA ✓ Lips width: 3000 mm Lip gaps adjustable: 1.5mm (0.060”) ✓ Additional selector plugs for ABCBD/BBACD structures ✓ Computer controlled lip adjustment system Output: Up to 1100 kg/hour depending on material formulation Chill-Roller: ✓ Primary chill roll 1000mm diam 3100mm wide ✓ Second chill roll 450mm diam ✓ Third chill roll 450mm diam ✓ Independent gearboxes and drive of each chill roller effected through two a.c motors with encoders and tangential cooling fans. ✓ Air knife with motorized position ✓ Pneumatic + Electrostatic edge pinning via high voltage electrodes ✓ Air Exhaust fumes removal Winder: ✓ FLEXIWIND® -automatic double winding station o Maximum line speed 450 m/ min mechanical o Reels diameter up to 1200 mm o Winding width 2500 mm o Core’s diam 152mm ✓ Crane for the positioning of the finished reel on cradle/rack and for repositioning shaft. ✓ Setting and display of winder is realized by Siemens supervision panel with Siemens pro tool development ambient Accessories: One-stage MDO unit- full ir technology ✓ Composed of 8 rolls- 2 preheating cylinders, 2inlet cylinders for stretch and 4 final cylinders for stabilization and cooling. ✓ 8 drives are in a.c and controlled by encoders and digital drives Thickness control system: NDC USA – 2 Automatic thickness gauge control system (one pre and other post MDO) ✓ Thickness gauge Make: NDC (USA) ✓ Type of measurement: IR – Model: 581200-P128-Y00 FILM PRO Second thickness gauge system composed of: ✓ Automatic measuring head+electronic cards for connection to main control board ✓ Corona treatment Unit: Me.Ro – MK/T 40k-IGBT/3f–x2 ✓ Silicon process rollers diam 357mm- x2 ✓ Two face corona treater (both side surface treatment possible) ✓ Treatment width 2500mm ✓ Generator’s output 40kW

Interested in this equipment?

Contact us for pricing, availability, and additional information. This Colines Polycast multi-layer cast film line is a comprehensive production system engineered for manufacturing high-quality CPP and CPE films with EVOH layers. The system features 5 extruders configured for ABCBD/BBACD film structures through selector plugs, with individual screw diameters of 90mm and 140mm optimized for different layer requirements. The primary extruder (1/3/4) operates at 200 kg/h with a 102 kW motor, while the secondary extruder (2) delivers 700 kg/h throughput with a 276 kW motor, achieving combined line output of up to 1100 kg/hour depending on material formulation.
The system incorporates advanced temperature control via Fe-Cost thermocouples and ceramic heaters, with nitride steel barrels featuring 0.4mm depth lapping for superior surface quality. The flat die from CLOEREN/USA features a 3000mm lip width with computer-controlled adjustment system and GemNi™ enhanced nickel plating for exceptional corrosion resistance. The chill roller section includes a primary 1000mm diameter roll (3100mm wide) and two secondary 450mm rolls with independent AC motor drives and tangential cooling fans.

The Colines Polycast is a high-capacity multi-layer cast film extrusion line featuring 5 extruders with up to 1100 kg/hour output capacity. Designed for CPP and CPE film production with advanced computer-controlled die system and automatic winding capabilities.

Manufacture & model: Colines Polycast Materials to be processed: CPP and CPE (With EVOH) Extruders: Number of extruders: 4. Layers: 5 Film structure: ABCBD/BBACD(Through Selector Plug) Extruder 1/3/4 Layer ref: D/C/A respectively. ✓ Screw diam 1: 90mm L/D30, ✓ Max throughput capacity: – output 200 kg/h ✓ 4 component DOTECO gravimetric dosing Module with vacuum feeders. ✓ max screw rpm 132.3 ✓ AC motor 102 kW, liquid cooled with flexible transmission joint and encoder for speed control. Extruder 2 Layer ref: B ✓ Screw diam 2: 140mm L/D30 ✓ Max throughput capacity: – output 700 kg/h ✓ 5 comp DOTECO gravimetric dosing Module with vacuum feeders ✓ Max screw rpm 112.5 -AC motor 276 kW, liquid cooled with flexible transmission joint and encoder for speed control. Die: Flat die type CLOEREN/USA ✓ Lips width: 3000 mm Lip gaps adjustable: 1.5mm (0.060”) ✓ Additional selector plugs for ABCBD/BBACD structures ✓ Computer controlled lip adjustment system Output: Up to 1100 kg/hour depending on material formulation Chill-Roller: ✓ Primary chill roll 1000mm diam 3100mm wide ✓ Second chill roll 450mm diam ✓ Third chill roll 450mm diam ✓ Independent gearboxes and drive of each chill roller effected through two a.c motors with encoders and tangential cooling fans. ✓ Air knife with motorized position ✓ Pneumatic + Electrostatic edge pinning via high voltage electrodes ✓ Air Exhaust fumes removal Winder: ✓ FLEXIWIND® -automatic double winding station o Maximum line speed 450 m/ min mechanical o Reels diameter up to 1200 mm o Winding width 2500 mm o Core’s diam 152mm ✓ Crane for the positioning of the finished reel on cradle/rack and for repositioning shaft. ✓ Setting and display of winder is realized by Siemens supervision panel with Siemens pro tool development ambient Accessories: One-stage MDO unit- full ir technology ✓ Composed of 8 rolls- 2 preheating cylinders, 2inlet cylinders for stretch and 4 final cylinders for stabilization and cooling. ✓ 8 drives are in a.c and controlled by encoders and digital drives Thickness control system: NDC USA – 2 Automatic thickness gauge control system (one pre and other post MDO) ✓ Thickness gauge Make: NDC (USA) ✓ Type of measurement: IR – Model: 581200-P128-Y00 FILM PRO Second thickness gauge system composed of: ✓ Automatic measuring head+electronic cards for connection to main control board ✓ Corona treatment Unit: Me.Ro – MK/T 40k-IGBT/3f–x2 ✓ Silicon process rollers diam 357mm- x2 ✓ Two face corona treater (both side surface treatment possible) ✓ Treatment width 2500mm ✓ Generator’s output 40kW

Interested in this equipment?

Contact us for pricing, availability, and additional information. This Colines Polycast multi-layer cast film line is a comprehensive production system engineered for manufacturing high-quality CPP and CPE films with EVOH layers. The system features 5 extruders configured for ABCBD/BBACD film structures through selector plugs, with individual screw diameters of 90mm and 140mm optimized for different layer requirements. The primary extruder (1/3/4) operates at 200 kg/h with a 102 kW motor, while the secondary extruder (2) delivers 700 kg/h throughput with a 276 kW motor, achieving combined line output of up to 1100 kg/hour depending on material formulation.
The system incorporates advanced temperature control via Fe-Cost thermocouples and ceramic heaters, with nitride steel barrels featuring 0.4mm depth lapping for superior surface quality. The flat die from CLOEREN/USA features a 3000mm lip width with computer-controlled adjustment system and GemNi™ enhanced nickel plating for exceptional corrosion resistance. The chill roller section includes a primary 1000mm diameter roll (3100mm wide) and two secondary 450mm rolls with independent AC motor drives and tangential cooling fans.
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Most of our machines are located in Europe, but for specific details on this machine please contact us.

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