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The Colines Polycast is a high-capacity multi-layer cast film extrusion line featuring 5 extruders with up to 1100 kg/hour output capacity. Designed for CPP and CPE film production with advanced computer-controlled die system and automatic winding capabilities.

Key Specifications

  • Thickness Gauge Model: 581200-P128-Y00 FILM PRO
  • Line Output: Up to 1100 kg/hour
  • Corona Generator Output: 40 kW
  • Extruder 1 3 4 Screw Diameter: 90mm L/D30
  • Extruder 2 Screw Diameter: 140mm L/D30

Complete Specifications

Manufacturer Colines
Model Polycast
Reference Number 36045
Number Of Extruders 5
Film Structure ABCBD/BBACD (Through Selector Plug)
Materials Processed CPP and CPE (With EVOH)
Extruder 1 3 4 Screw Diameter 90mm L/D30
Extruder 1 3 4 Max Throughput 200 kg/h
Extruder 1 3 4 Motor Power 102 kW AC liquid cooled
Extruder 1 3 4 Max Rpm 132.3
Extruder 1 3 4 Dosing 4 component DOTECO gravimetric with vacuum feeders
Extruder 2 Screw Diameter 140mm L/D30
Extruder 2 Max Throughput 700 kg/h
Extruder 2 Max Rpm 112.5
Extruder 2 Dosing 5 component DOTECO gravimetric with vacuum feeders
Barrel Material Nitride steel with 0.4mm depth lapping
Temperature Control Fe-Cost thermocouples with ceramic heaters
Screen Changer Hydraulic
Gearbox Parallel axis with ground helical gears
Die Type Flat die CLOEREN/USA
Die Lip Width 3000 mm
Die Lip Gap Adjustment 1.5mm (0.060 inches)
Die Control Computer controlled lip adjustment system
Die Deckle System IDS Internal Deckle System 450mm sliding adjustment
Line Output Up to 1100 kg/hour
Primary Chill Roll Diameter 1000 mm
Primary Chill Roll Width 3100 mm
Secondary Chill Roll Diameter 450 mm
Chill Roll Drives Independent AC motors with encoders and tangential cooling fans
Edge Pinning Pneumatic and Electrostatic via high voltage electrodes
Winder Max Line Speed 450 m/min
Winder Reel Diameter Max 1200 mm
Winder Width 2500 mm
Winder Core Diameter 152 mm
Winder Control Siemens supervision panel with Siemens ProTool
Mdo Unit One-stage with full IR technology
Mdo Rolls 8 rolls (2 preheating, 2 inlet stretch, 4 final stabilization/cooling)
Mdo Drives 8 AC drives with encoders and digital control
Thickness Gauge System NDC USA dual system (pre and post MDO)
Thickness Gauge Model 581200-P128-Y00 FILM PRO
Corona Treatment Unit Me.Ro MK/T 40k-IGBT/3f x2
Corona Roller Diameter 357 mm
Corona Treatment Width 2500 mm
Corona Generator Output 40 kW
Corona Treatment Two face (both side surface treatment possible)

Interested in this equipment?

Contact us for pricing, availability, and additional information.
This Colines Polycast multi-layer cast film line is a comprehensive production system engineered for manufacturing high-quality CPP and CPE films with EVOH layers. The system features 5 extruders configured for ABCBD/BBACD film structures through selector plugs, with individual screw diameters of 90mm and 140mm optimized for different layer requirements. The primary extruder (1/3/4) operates at 200 kg/h with a 102 kW motor, while the secondary extruder (2) delivers 700 kg/h throughput with a 276 kW motor, achieving combined line output of up to 1100 kg/hour depending on material formulation. The system incorporates advanced temperature control via Fe-Cost thermocouples and ceramic heaters, with nitride steel barrels featuring 0.4mm depth lapping for superior surface quality. The flat die from CLOEREN/USA features a 3000mm lip width with computer-controlled adjustment system and GemNi™ enhanced nickel plating for exceptional corrosion resistance. The chill roller section includes a primary 1000mm diameter roll (3100mm wide) and two secondary 450mm rolls with independent AC motor drives and tangential cooling fans.

The Colines Polycast is a high-capacity multi-layer cast film extrusion line featuring 5 extruders with up to 1100 kg/hour output capacity. Designed for CPP and CPE film production with advanced computer-controlled die system and automatic winding capabilities.

Key Specifications

  • Thickness Gauge Model: 581200-P128-Y00 FILM PRO
  • Line Output: Up to 1100 kg/hour
  • Corona Generator Output: 40 kW
  • Extruder 1 3 4 Screw Diameter: 90mm L/D30
  • Extruder 2 Screw Diameter: 140mm L/D30

Complete Specifications

Manufacturer Colines
Model Polycast
Reference Number 36045
Number Of Extruders 5
Film Structure ABCBD/BBACD (Through Selector Plug)
Materials Processed CPP and CPE (With EVOH)
Extruder 1 3 4 Screw Diameter 90mm L/D30
Extruder 1 3 4 Max Throughput 200 kg/h
Extruder 1 3 4 Motor Power 102 kW AC liquid cooled
Extruder 1 3 4 Max Rpm 132.3
Extruder 1 3 4 Dosing 4 component DOTECO gravimetric with vacuum feeders
Extruder 2 Screw Diameter 140mm L/D30
Extruder 2 Max Throughput 700 kg/h
Extruder 2 Max Rpm 112.5
Extruder 2 Dosing 5 component DOTECO gravimetric with vacuum feeders
Barrel Material Nitride steel with 0.4mm depth lapping
Temperature Control Fe-Cost thermocouples with ceramic heaters
Screen Changer Hydraulic
Gearbox Parallel axis with ground helical gears
Die Type Flat die CLOEREN/USA
Die Lip Width 3000 mm
Die Lip Gap Adjustment 1.5mm (0.060 inches)
Die Control Computer controlled lip adjustment system
Die Deckle System IDS Internal Deckle System 450mm sliding adjustment
Line Output Up to 1100 kg/hour
Primary Chill Roll Diameter 1000 mm
Primary Chill Roll Width 3100 mm
Secondary Chill Roll Diameter 450 mm
Chill Roll Drives Independent AC motors with encoders and tangential cooling fans
Edge Pinning Pneumatic and Electrostatic via high voltage electrodes
Winder Max Line Speed 450 m/min
Winder Reel Diameter Max 1200 mm
Winder Width 2500 mm
Winder Core Diameter 152 mm
Winder Control Siemens supervision panel with Siemens ProTool
Mdo Unit One-stage with full IR technology
Mdo Rolls 8 rolls (2 preheating, 2 inlet stretch, 4 final stabilization/cooling)
Mdo Drives 8 AC drives with encoders and digital control
Thickness Gauge System NDC USA dual system (pre and post MDO)
Thickness Gauge Model 581200-P128-Y00 FILM PRO
Corona Treatment Unit Me.Ro MK/T 40k-IGBT/3f x2
Corona Roller Diameter 357 mm
Corona Treatment Width 2500 mm
Corona Generator Output 40 kW
Corona Treatment Two face (both side surface treatment possible)

Interested in this equipment?

Contact us for pricing, availability, and additional information.
This Colines Polycast multi-layer cast film line is a comprehensive production system engineered for manufacturing high-quality CPP and CPE films with EVOH layers. The system features 5 extruders configured for ABCBD/BBACD film structures through selector plugs, with individual screw diameters of 90mm and 140mm optimized for different layer requirements. The primary extruder (1/3/4) operates at 200 kg/h with a 102 kW motor, while the secondary extruder (2) delivers 700 kg/h throughput with a 276 kW motor, achieving combined line output of up to 1100 kg/hour depending on material formulation. The system incorporates advanced temperature control via Fe-Cost thermocouples and ceramic heaters, with nitride steel barrels featuring 0.4mm depth lapping for superior surface quality. The flat die from CLOEREN/USA features a 3000mm lip width with computer-controlled adjustment system and GemNi™ enhanced nickel plating for exceptional corrosion resistance. The chill roller section includes a primary 1000mm diameter roll (3100mm wide) and two secondary 450mm rolls with independent AC motor drives and tangential cooling fans.
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  • Where is the machine located? 
Most of our machines are located in Europe, but for specific details on this machine please contact us.

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    Buying used machinery often results in quicker installation than buying new ones

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